Alex Morgan
Mechanical Engineer, Product Design and Validation
- alex.morgan@example.com
- (555) 555-0100
- Austin, TX
- linkedin.com/in/alex-morgan-example
Summary
Mechanical design engineer with 6 years taking assemblies from concept through detailed design to production release. Native in SolidWorks and Creo, comfortable with GD&T and stack-up analysis, and used to defending a design in a DFMEA review. Has owned parts through tooling, first article inspection and production ramp rather than handing a model over at the concept stage.
Skills
- SolidWorks, Creo, CATIA, Inventor
- AutoCAD and 2D detailing
- FEA (ANSYS, Abaqus, SolidWorks Simulation)
- GD&T to ASME Y14.5 and tolerance stack-up analysis
- Design for manufacture and assembly (DFM/DFA)
- Materials selection, surface treatment and heat treatment
- Thermal and fluid systems design
- Manufacturing processes (CNC machining, injection moulding, sheet metal, casting)
- Prototyping, test rig design and validation testing
- PLM systems (Windchill, Teamcenter) and engineering change control
- DFMEA and 8D root cause analysis
- MATLAB and Python for engineering analysis
- ISO 9001, ISO 13485, ASME standards as applicable
Experience
Mechanical Engineer
Northwind Labs, 2022 to Present
- Designed a 40-part electromechanical assembly from concept to production release in Creo, now manufactured at a run rate of roughly 8,000 units per year.
- Cut piece-part cost by 19% on an existing housing through a DFM review, consolidating three machined components into a single injection moulded part with the tooling change costed and justified.
- Ran structural FEA in ANSYS on a load-bearing bracket, correlated the model against strain gauge results from a physical test rig, and revised the rib geometry to pass a 3x design load requirement.
Associate Mechanical Engineer
Brightline Group, 2019 to 2022
- Resolved a field failure traced to a tolerance stack-up across four mating parts by re-datuming the drawings to ASME Y14.5 and tightening two features rather than all of them.
- Wrote and executed the qualification test protocol for a new product family, covering vibration, thermal cycling and ingress testing, and produced the report used for release sign-off.
- Led the engineering change process for a supplier material substitution, including DFMEA update, sample validation and drawing revision through Windchill.
- Designed and built two test rigs for durability testing, reducing the cycle time for a full validation run from three weeks to eight days.
Education
Bachelor of Science
Riverton University, 2015 to 2019